Miller® Millermatic® 255 Auto Body MIG Welder Package 951821
The Miller® Millermatic® 255 Auto Body MIG Welder Package is a complete 350 amp welding system that is optimized for welding with steel, aluminum and silicon bronze wire in auto body applications. The 255 Auto Body comes standard with pulsed MIG welding capability and comes complete with three different MIG guns.
Each gun is configured to run either .030 diameter steel MIG wire, .035 silicon bronze or .047 aluminum. The included dual cylinder rack allows you to switch between shielding gas cylinders and welding applications quickly and easily.
The Millermatic 255 Auto Body comes standard with Auto-Set™ Elite technology which allows you to use preset welding parameters based on metal thickness, shielding gas and welding wire type to achieve optimum welds. You can also set your voltage and wire feed speed manually, for a custom welding arc. It also comes complete with full color seven inch LCD screen with intuitive design and simple controls. In addition to built-in welding programs, the 255 can also store your custom welding programs.
The Millermatic 255 Auto Body is compliant with Ford Certified and Recognized Aluminum Capable Body Shop requirements for Ford F-150 aluminum repairs. It is also compatible with Miller Spoomatic spool guns and XR push-pull aluminum MIG guns. Direct plug and auto gun detect allow for seamless switching between MIG guns and spool guns.
EZ-Latch™ running gear with dual cylinder and elevated gun & cable rack gives unmatched portability to the Millermatic 255. For moving around the shop, the 255 attaches to the running gear through a series of four, quick-disconnect latches. For times when your 255 is taken into the field, the machine and running gear can be quickly separated for loading into a vehicle. The 255 can also be separated from the EZ-Latch running gear to access difficult-to-reach areas around the shop where a welder with full running gear/cylinder rack might not otherwise fit.NOTE: EZ-Latch™ running gear comes in separate box and requires some assembly. Components assemble in three steps and include: cart with front caster wheels, cylinder tray with rear wheels and cylinder post.Processes
Pulsed MIG (GMAW-P)
Flux Cored (FCAW)
Heavy truck/trailer repair
Auto-Set™ Elite offers predefined weld settings to increase ease of use
and ensure that the job is done right for operators of all skill levels. Available for MIG and pulsed MIG processes with the ability to fine-tune your settings. Set weld parameters by selecting wire and gas type, wire diameter
and material thickness.
Superior MIG and Pulsed MIG welding while using steel, aluminum and silicon bronze welding wires delivers higher quality
welds for ALL welders. Lower heat input for less distortion on
thin materials and better puddle control
on out-of-position welds. Less spatter minimizes post weld grinding and rework allowing more welding time. Perform welding applications that couldn’t be done in the past.
EZ-Latch™ single cylinder running gear provides unmatched portability for the Millermatic 255. Operators no longer need to lift machine AND running gear when loading or moving. Latches secure machine to running gear. Simply loosen the latch retaining knob and rotate latches to disengage machine from running gear for easy portability. Cylinder rack features bottle forward technology for increased
stability when moving along an incline and running gear has built-in storage for accessories.
Easy-to-understand interface with 7-inch color LCD display ensures proper machine setup and parameter selection, reducing setup time and increasing weld time. Quick-access backlit Auto-Set and Pulse buttons above the LCD display
illuminate when active. Soft-key buttons below the display change function depending on which
screen is displayed. Makes setup or change quick, easy and intuitive. Large text for easier readability. Intuitive connection setup images. Full troubleshooting descriptions versus help errors and look up codes.
Program mode allows easy save and recall of
favorite weld settings. Deliver more productivity
by eliminating the need
to manually set the
parameters. Deliver consistent
quality by welders of
all skill levels by using
prequalified weld settings. Minimize supervisor
need to intervene.
Auto-Line™ allows for any single-phase
input voltage hookup (208-240 V) with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power.
Three separate MIG guns are included and each specializes in the use of steel, aluminum or silicon bronze MIG welding wire.
Comes complete with:
Millermatic® 255 MIG welder with 10 ft. (3 m) power cord
EZ-Latch™ dual cylinder running gear
Elevated gun & cable rack
15 ft. (4.5 m) 250-amp Miller® MDX™ MIG Gun for steel MIG welding wire
10 ft. (3.0 m) 100-amp Miller® MDX™ MIG Gun for silicon bronze MIG welding wire
12 ft. (3.7 m) 200-amp Bernard® BTB™ Gun 200 A for aluminum wire
10 ft. (3 m) work cable with clamp and 50 mm Dinse-style connector
(2) Flow gauge regulators and gas hoses for argon or AR/CO2 mix
.024 in. (0.6 mm) V-groove drive rolls for steel wire
.030/.035 in. (0.8/0.9 mm) reversible V-groove
drive rolls for steel and silicon bronze wire
.035/.047 in. (0.9/1.2 mm) reversible U-groove
drive rolls for aluminum wire
MDX gun consumables for .024 in. (0.6 mm) wire
MDX gun consumables for .030 in. (0.8 mm) wire
MDX gun consumables for .035 in. (0.9 mm) wire
BTB gun Centerfire™ consumables for .047 in.
(1.2 mm) wire
8 in./10 lb. spool of .030 in. steel wire
8 in./5 lb. spool of .035 in. silicon bronze wire
8 in./5 lb. spool of .047 in. 5554 aluminum wire
Material thickness gauge
Protective cover (not shown)
Millermatic setup guide (not shown)
FREE Optrel® Panoramaxx CLT Black auto-darkening welding helmet
Get a FREE Optrel® Panormaxx CLT Black auto-darkening welding helmet with purchase of a Miller® Millermatic® 255 Auto Body MIG welder. Expires 12/31/22. (No substitutions allowed.)
The Optrel® Panoramaxx CLT Black auto-darkening welding hood features Crystal shade 2.0 light state that is unmatched in the world for color and clarity and provides up to 6X the viewing area of a standard 2" X 4" auto-dark welding lens. The key to this revolutionary technology is the size and shape of the ADF, coupled with the unique Panoramaxx shell design, which allows the welding lens to be positioned closer to your face. The Panoramaxx also has advanced features like SHADETRONIC®, which automatically adjusts the shade level based on the brightness of the arc and True Color, which allows for realistic color perception in light or dark states.
All Panoramaxx welding helmets now come with the revolutionary IsoFit® headgear. It is the only welding headgear in the world that wraps the entire crown of the head with multiple touch points to provide a custom fit like never before. Independent "three dimensional" size, width and height adjustments ensure all day comfort with a secure hold.
The Panoramaxx CLT has a built-in rechargeable battery that does not need replacing. The battery is charged through arc light or when manual charging is necessary, a micro USB charging port. It comes complete with micro USB cable, helmet bag and Oprel's 2+1 warranty.
PANORAMIC FIELD OF VISION - The
Panoramaxx CLT offers a 6 times larger field
of vision than standard welding helmets – and
is still a lightweight at only 21.2 ounces.
CRYSTAL LENS TECHNOLOGY 2.0 - Shade 2.0 light state provides the brightest view of your working environment available anywhere. The natural color and clear optics supplied by CLT increases both safety and efficiency in the workplace.
SHADETRONIC® - Detection of the arc brightness and fully automated shade level adjustment from 4 to 12. Adjusts automatically to the changing light
conditions of the current welding method. A sophisticated SHADETRONIC® sensor
continuously measures the light intensity of
the welding arc and regulates the glare protection
progressively and fully automatically.
FADETRONIC - Patented Optrel FadeTronic technology gradually lightens the auto darkening filter after the welding arc is extinguished. The unpleasant afterglow is faded out – especially for high amperage applications. Eye fatigue is
significantly reduced, enhancing worker safety. FADETRONIC can be adjusted for a custom user experience.
TRUE COLOR - A specially developed UV/IR filter allows the realistic color perception typical of
Optrel®, bringing color to the welder’s
world. TRUE COLOR passes more colors of the spectrum through compared to standard "green" spectrum welding lenses.
Optrel Re-Charge - With its rechargeable
batteries is no longer
necessary. Thanks to the latest solar technology,
a rechargeable lithium-polymer battery is
recharged either by the welding light or by the
ambient light. In addition, the battery can also
be charged directly with any USB charger via
a micro-USB interface.
5-Point Detection - intelligent sensor
control with five sensors. Sophisticated software
and clever positioning of four sensors at
the corners and one sensor in the upper center
ensures the lens is switched on and
off perfectly, even in the most difficult lighting
conditions or in awkward positions.
IsoFit® headgear sets a new standard of wearing comfort. It is the only product worldwide
that can be adjusted in width, length and height – i.e. three-dimensionally – to any head shape, so that the
helmet really fits "like a glove."
FadeTronic® - gradually lightens lens when switching from dark (welding) to light state to ease eye fatigue.
Sensitivity Adjustment - allows operator to change lens switching sensitivity for varying ambient light conditions or outdoor welding in sunlight.
Grinding Mode - external grind control allows user to switch between welding mode and shade 2 grinding mode quickly and easily.
Out-Of Position Welding is possible with Optrel®'s unique shell design, which has no seams or edges where weld spatter can collect.
This item ships Free via standard ground shipping within contiguous U.S.