Hypertherm® SmartSYNC™ HyPilot Cartridge - 105 Amp Mechanized Cutting (Black) 528157
Pkg. of 1 - Genuine Hypertherm® SmartSYNC™ HyPilot 105 Amp Mechanized Cutting Plasma Cartridge (Black) features NickelPlus technology that extends cartridge life up to 6X in high pilot arc applications. The patent-pending NickelPlus material reduces nozzle bore erosion when your plasma cutting operation requires constant or excessive pilot arcing. NickelPlus cartridges last up to six times longer than standard copper plasma consumables. They are ideal for reducing consumable costs in high pilot arc automated or high-output plasma cutting environments. The HyPilot cartridge can also be used for stand-off hand cutting where moderate to extreme pilot arc time is necessary.
The SmartSYNC HyPilot NickelPlus cartridge is optimized to machine cut metals between 3/8" and 3/4" thick. It is designed to be used with Hypertherm Powermax plasma cutters equipped with a SmartSYNC plasma torch. SmartSYNC cartridges can also be adapted to fit older Duramax® torches by using a #428951 cartridge adapter (sold separtately). SmartSYNC™ plasma cartridges are one-piece consumable cartridges that are installed and removed with just a 1/4 turn.
A single, color-coded (black) cartridge contains all the necessary consumables for mechanized plasma cutting in one convenient assembly. The smart cartridge eliminates the need to individually replace the plasma cup, tip, electrode and swirl ring - saving time and reducing parts inventory. RFID chips in both the consumable cartridge and SmartSYNC torch take the guesswork out of your machine set up by automatically setting your Powermax SYNC to the correct process and output settings - no manual adjustments are necessary. The RFIDs also communicate the cartridge's end-of-life status back to the plasma cutter to ensure maximum performance and superior metal cuts.
(NOTE: machine set up and end-of-life features are not available when using an older Durmax plasma torch).
Features
105 A mechanized cartridge engineered for demanding,
high‑pilot applications such as:
3D heavy robotic and high-use cobot cast trimming
Automated and stand-off cutting of expanded
metal/grating
Heavy-use hand (stand-off) cutting with moderate/
excessive piloting
Silver‑nickel nozzle bore
Designed to slow pilot‑arc wear
and extend durability
Easy to identify single-piece cartridge consumables
Gray = mechanized (machine) torch cutting.
SmartSYNC™ torches with the Hypertherm® cartridge
Automatically set the correct amperage and operating mode, eliminating setup errors.
End of life detection
Lets the operator know when it’s time to change the cartridge.
Simplified operation
Minimizes downtime, troubleshooting, waste and training time.
Advanced cartridge consumable design
Provides up to twice the life for hand cutting and improved quality over life in mechanized setups compared to standard consumables.
Access cartridge data
For performance tracking, analyzing usage patterns.
