
Miller® Millermatic® 255 MIG Welder 907734
The Miller® Millermatic® 255 MIG welder is a complete 250 amp welding package that comes standard with pulsed MIG welding capability. The inverter design means that the Millermatic 255 is less than half the weight of its popular predecessor, the Millermatic 252. Auto-Set™ Elite technology allows you to use preset welding parameters based on metal thickness, shielding gas and welding wire type to achieve optimum welds. You can also set your voltage and wire feed speed manually, for a custom welding arc.
The Millermatic® 255 comes complete with full color seven inch LCD screen with intuitive design and simple controls. In addition to built-in welding programs, the 255 can also store your custom welding programs. It seamlessly switches between welding with standard MIG gun or optional Spoolmatic™ spool gun. The 255 also features direct plug for XR push-pull gun for professional aluminum wire feed capability. This allows you to use 12 inch spools of aluminum MIG wire instead of the more expensive 1 lb rolls used with the spool gun.
Processes
MIG (GMAW)
Pulsed MIG (GMAW-P)
Flux Cored (FCAW)
Applications
General fabricators
Contract welding services
Plant maintenance shops

Features:
Easy-to-understand interface with 7-inch color LCD display ensures proper machine setup and parameter selection, reducing setup time and increasing weld time. Quick-access backlit Auto-Set and Pulse buttons above the LCD display illuminate when active. Soft-key buttons below the display change function depending on which screen is displayed. Makes setup or change quick, easy and intuitive. Large text for easier readability. Intuitive connection setup images. Full troubleshooting descriptions versus help errors and look up codes.

Auto-Set™ Elite offers predefined weld settings to increase ease of use and ensure that the job is done right for operators of all skill levels. Available for MIG and pulsed MIG processes with the ability to fine-tune your settings. Set weld parameters by selecting wire and gas type, wire diameter and material thickness. Program mode allows easy save and recall of
favorite weld settings. Deliver more productivity
by eliminating the need
to manually set the
parameters. Deliver consistent
quality by welders of
all skill levels by using
prequalified weld settings. Minimize supervisor
need to intervene.
Pulsed MIG welding delivers higher quality welds for ALL welders. Lower heat input for less distortion on thin materials and better puddle control on out-of-position welds. Less spatter minimizes post weld grinding and rework allowing more welding time. Perform welding applications that couldn't be done in the past. Ideal for MIG welding aluminum and stainless steel.
Compatible with push-pull MIG guns. Increases productivity by allowing the use of 12-inch wire spools versus a spool gun's 4-inch spools. Reduces downtime changing wire spools.
Auto-Line™ allows for any single-phase input voltage hookup (208-240 V) with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power.
Specs


Comes complete with:
Millermatic® 255 MIG welder with 10 ft. (3 m) power cord
15 ft. (4.5 m) 250-amp Miller® MDX™ MIG Gun with AccuLock™ S consumables for .035/.045 in. (0.9/1.2 mm) wire
10 ft. (3 m) work cable with clamp and 50 mm Dinse-style connector
Flow gauge regulator and gas hose for argon or AR/CO2 mix
Extra contact tips
.035/.045 in. (0.9/1.2 mm) reversible drive rolls
Material thickness gauge
FREE Miller® Digital Performance™ ClearLight™ 2.0 black auto-darkening welding hood
Get a FREE Miller® Digital Performance™ ClearLight™2.0 Black auto-darkening welding helmet with the purchase of this Millermatic® 255 MIG welder. While supplies last. (No substitutions allowed.)The Miller® Digital Performance™ Black auto darkening welding helmet features ClearLight™ 2.0 technology and a 4-year lens warranty. ClearLight 2.0 provides an enhanced welding experience with high definition optics and more realistic color hues in both light and dark states. The Digital Performance Clearlight 2.0 lens operates in weld, cut and grind modes and is DC TIG rated down to 5 amps. Lens switching speed has been upgraded to a lightning fast 1/25,000 second.
Improved digital controls now include half-shade settings and Auto-Sense™. Half-shade settings allow you to better customize your lens' dark state to your specific application needs. Auto-Sense™ allows you to set the ClearLight 2.0 lens' light sensitivity automatically. By pressing and holding the Auto-Sense control, the lens detects lighting conditions in your unique welding environment and sets the sensitivity for you. Sensitivity can also be set manually.
The Miller Digital Performance ClearLight 2.0 comes complete with Miller's Gen 3.5 headgear with comfort cushion and Miller's True Blue® four year lens warranty.
Digital Performance™ Features
ClearLight™ 2.0 lens technology provides advanced, high-definition optics for the most realistic view that's clearer and brighter - before, during and after every weld.
Digital Controls With Three Operating Modes -
- Weld Mode™ Shades #8 - 13
- Cut Mode™ Shades #5 - 8
- Grind Mode - Light State #3
Half-shade settings for precise lens adjustment.
AutoSense™ simplifies setting helmet light sensitivity by allowing you to automatically set the helmet sensitivity to your unique lighting environment. Sensitivity can also be set manually.
Three arc sensors help the lens "see" the welding arc better at different angles and welding positions.
Gen 3.5 Headgear with Comfort Cushion features ergonomic design that provides extensive adjustment settings, and enhanced support.
Quick-release front cover lens assembly

Digital Performance™ Specs


Comes complete with
5 outside cover lenses
2 inside cover lenses
Helmet bag
Four year warrant